Environmental Monitoring Program: Swabbing to Verify Sanitation Effectiveness
As a food plant operator, you know that a sanitary environment is essential for the production of safe, high quality food products. There may be areas, however, that you would like clarified to improve food safety in your operation. For example:
Risk Management Specialists in the Foods of Plant Origin Program at the Ontario Ministry of Agriculture, Food and Rural Affairs' (OMAFRA) are available to answer your questions and help you initiate a process to verify the effectiveness of your cleaning programs.
Effectiveness is best verified using:
Both techniques are provided to foods of plant origin facilities as part of OMAFRA's Environmental Monitoring Program. In facilities that choose to be part of the program, only surfaces within the facility are swabbed for testing. Product testing is not part of the program.
In addition to food contact surfaces, areas that are difficult to clean or likely to harbour microorganisms are selected as swabbing sites.
ATP bioluminescence is a quick test for determining the relative cleanliness of a surface. ATP (adenosine-5'-triphosphate) is a substance found in all living cells, including food, bacteria, yeast and mould cells. This test uses a device called a luminometer to measure the combined total of organic material (food residues and microbial populations) collected from a swabbed surface. See figure 1
Figure 1 - ATP Bioluminescence is a quick, easy way to determine the relative cleanliness of a food plant surface. There are a number of manufacturers of quality luminometers. A Hygiena model is pictured above.
High values are indicative of high levels of surface organic matter resulting from poor sanitation practices.
ATP bioluminescence results are obtained within seconds. If the reading indicates that a surface is not clean, re-cleaning procedures can be initiated immediately to correct the unsanitary condition.
The technology used in ATP bioluminescence requires little training and minimal preparation time. Both the luminometer and the swabs are relatively inexpensive.
Microbial monitoring complements ATP bioluminnescence. While a clean surface generally is an indicator of low microbial levels, it is not a guarantee that the area is microbiologically clean. To determine microbial types and/or populations, microbiological analysis of surface areas must be undertaken.
Aerobic Plate Count
A variety of microbial testing formats and sampling techniques exist. The capabilities and limitations of each must be carefully considered to ensure the most appropriate is chosen.
For processing conditions generally encountered in foods of plant origin facilities, the Aerobic Plate Count (APC) is the most suitable indicator of levels of viable microorganisms remaining on a surface after cleaning and sanitation.
High APC counts indicate poor sanitation, however this technique does not identify specific bacteria nor does it identify those that can cause illness in humans. Therefore, a low APC value does not guarantee the absence of pathogens. That's why OMAFRA's microbial testing program also includes Listeria testing. See figure 2.
Figure 2 - Microbial concentration is determined by counting colonies on a Petri plate
Listeria monocytogenes, which can cause listeriosis in humans, is sometimes found on surfaces in the processing environments of ready-to-eat foods such as minimally processed fruits and vegetables, apple cider and sprouted seeds.
Testing for all Listeria species, rather than just L. monocytogenes increases the detection ability for Listeria. Treating all positive results as though they were L. monocytogenes also increases the plant's ability to take corrective measures.
As part of OMAFRA's foods of plant origin microbial testing programs, sponge swabs are rubbed on a production surface area, sealed in a sterile bag and sent to an accredited laboratory for analysis.
Where unsanitary conditions are identified as a result of ATP bioluminescence or microbial testing, the risk management specialist conducting the swabbing will suggest corrective actions specific to the operation.
For more information regarding participation in OMAFRA's Foods of Plant Origin Environmental Monitoring Program please contact:
Dr. Robert Blenkinsop
For more information:
Toll Free: 1-877-424-1300